
Product Review
RJC Racing's Airflow
Distribution Power Plate
Introduction
The RJC Racing Airflow Distribution Power Plate is
designed to
address an airflow distribution issue on the Turbo Regal LC2 engine.
The design
of the stock intake manifold plenum does not evenly distribute airflow
to all
six cylinders. The function of the Power Plate is to equalize airflow
to all
cylinders, providing an equal air‑fuel charge to each cylinder. The
company
claims extensive research, having designed and tested the plate on a
2,000
cubic feet per minute airflow generator. The Power Plate is a product
of RJC
Racing and TRSource.com purchased it through Kirban Performance
Products. As of
this writing, the Power Plate for the stock LC2 intake manifold retails
for $59.95.
Description
The Power Plate is constructed of 0.125”
6061‑T6 aluminum and is supplied with two intake gaskets. The gaskets
are 0.030” thick and the overall installed thickness of the Power
Plate
and two gaskets will add 0.185” under the upper intake manifold.
Figure
1 shows the stock lower intake manifold plenum. Figure 2 shows the
lower intake manifold plenum with the Power Plate installed.

Figure
1 – Stock Lower
Intake Manifold Plenum

Figure
2 – Lower Intake
Manifold Plenum with Power Plate Installed
Installation
Installation of the Power Plate requires removal of the
upper intake manifold and existing gasket (consult the appropriate
service
manual for details). Basic instructions are provided. Once the upper
intake is
removed and the gasket surfaces are cleaned, place one of the included
gaskets
against the lower intake manifold surface, followed by the Power Plate,
and
finally the second included gasket. The gaskets and Power Plate will
only fit
one way. In order for the Power Plate to work with the Exhaust Gas
Recirculation system on your Turbo Regal, you’ll need to drill a
0.375 inch diameter
hole in the front of the Power Plate to allow the exhaust gases to pass
from
the lower intake manifold to the upper intake manifold (see the
included
instructions for details). We use a very small bead of oxygen sensor
safe
silicone sealant on all gasket surfaces to ensure a leak proof seal.
Replace
the upper intake manifold and continue reassembly.
Findings
The RJC Power Plate is a well made component
with
exceptional fit and finish. Installation was straight‑forward and no
modifications, special procedures or specialty tools were required. The
Power
Plate can be installed by anyone with average mechanical ability and
basic SAE
and metric hand tools. Once installed, the Power Plate is nearly
undetectable
visually.
Additional Findings
Installing the Power Plate requires moderate
disassembly and
the following maintenance or performance upgrades can be addressed with
little additional
effort:
- Cleaning,
replacement or upgrade of fuel
injectors
- Replacement
or upgrade of the fuel pressure regulator
- Cleaning
of the throttle body and idle air control
system
Initially, the Power Plate looks restrictive
and it appears
that it would significantly reduce
airflow to the cylinders. TRSource.com performed some measurements and
the
total opening area of the lower intake manifold plenum is approximately
20.43
square inches. The total opening area of the Power Plate is
approximately 7.58 square
inches, a 63 percent reduction in total area. However, the total
opening area
of the stock LC2 throttle body is only 4.37 inches – only 57
percent of the
total opening area of the Power Plate. The throttle body is much more
restrictive than the Power Plate.
Results
Due to other upgrades being accomplished on
the TRSource.com
development vehicle, a thorough evaluation of any performance gains
attributable to the Power Plate was not possible. RJCRacing claims a
two
percent increase in airflow over the
stock intake manifold design and that the Power Plate will equalize
airflow to
all cylinders within 10 percent. They also describe several test cases
and list
the performance gains attributed to the Power Plate (see http://www.rjcracing.com/rjctemp/ad_power_plate.html
for more details).
With the expected benefits of the Power
Plate, you can
expect to see a more consistent distribution of the air‑fuel charge.
This
should reduce or eliminate detonation at the current boost level and
allow an
additional 1 to 2 psi of boost.
Warning
Increasing
boost will require careful monitoring of
detonation and any associated knock retard during the tuning process.
Failure
to follow appropriate precautions can cause severe damage to your
engine.
TRSource.com will monitor the performance of
the Power Plate
while in service on our development vehicle and report any issues on
our web
site.
Conclusions
The RJC Racing Airflow Distribution Power Plate is a well
constructed component and installs on the Turbo Regal with no issues.
TRSource.com was not able to conduct a before and after comparison, but
RJC
Racing’s claims regarding performance improvement are reasonable
and echoed by
other users.
Sources
RJC Racing Airflow Distribution Power Plate
- RJC
Racing Part Number: RJC-#ADPPS
- Kirban
Performance Products, Inc Part Number: 6942
RJC
Racing
643 Crestview Drive
Toole, UT 84074
(435) 882-2839
www.RJCRacing.com |
Kirban
Performance Products
P.O. Box 1199
6201 Kellers Church Road
Plumsteadville, PA 18949
(215) 766-1611
www.kirbanperformance.com
|
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